Manufacture and manufacture of artificial stone. Equipment and materials for the production of artificial stone

AT modern world agglomerate is an artificial stone obtained by “gluing” small quartz chips using polyester resins. Manufacturers artificial stone strictly adhere to the manufacturing technology of quartz agglomerate, called BRETONSTONE, which was patented by the company BRETON. The production of quartz agglomerate occurs by mixing small particles of quartz with polyester resin and adding decorative fillers (coloring pigments), providing a very durable material of the desired color and texture.


Our company is the exclusive supplier of quartz agglomerate from the Vicostone plant in Russia. The plant for the production of artificial stone is a high-tech enterprise that manufactures slabs of composite material - quartz agglomerate, used in the production of a variety of work surfaces that require high resistance to stress, water resistance - countertops, floors, window sills, steps. The Vicostone plant is the fastest growing enterprise in its industry today, using the most modern technologies and innovations in its production, thanks to which it occupies a leading position. There is quality control of quartz slabs in production.

Use of Breton S.P.A equipment

The technology for the production of quartz agglomerate at the next stage includes thermal and vacuum processing of raw materials ("Compaction by Vibrocompression Under Vacuum" technology - vibrocompression in full vacuum). At which there is a "soldering" of the components and the "expulsion" of air bubbles. This results in a monolithic slab with high density and lack of internal pores. More information about the technology of manufacturing artificial stone can be found on the pages of our website.


High-tech sinter production process - creates unique substance high strength, with unique characteristics. Agglomerate manufacturers do not neglect the observance of technological requirements and the surfaces of this material will delight buyers with durability and initial brilliance - for many years.


The production of quartz agglomerate, organized at the Vicostone factory, allows you to create high-quality slabs of quartz agglomerate. Modern technology the production of artificial stone is able to give consumers material of various thicknesses. The company's products are supplied in standard size slabs. 305cm x 144cm (56x120 inches) and thicknesses: 2 cm and 3 cm.



The production of quartz stone by our factory has been going on for many years and during this time they have established themselves as one of the best manufacturers of artificial stone. Vicostone brand founded in 2002, official deliveries of slabs to Russia have been carried out for more than 5 years. On the this moment production of the company exported to more than 40 countries around the world!

Production of the highest quality quartz stone

The production of artificial stone and sale in large quantities around the world, indicates a steady increase in demand for such products. Manufacturers position quartz stone as the most durable and environmentally friendly material.


If you are looking for a manufacturer of artificial stone in Moscow, you will get more than three hundred thousand options for companies in search engines. And at the same time, in the first positions, in most cases, there will be an artificial stone plant Vicostone. Factories for the industrial production of artificial stone are located all over the world.


The production of artificial stone is a high-tech process that Vicostone has turned into a lifelong business of a friendly team.

Manufacturing Benefits

The Vicostone artificial stone factory works for the benefit of its customers, partners and employees, while acting in the interests of society and environment. The activity of the company is certified by ISO 14001:2004. Continuous monitoring of the compliance of the quality of the supplied products with the basic standards is an integral part of the work.

    Vicostone JSC is one of the 5 largest factories in the world producing quartz agglomerate slabs

    5 Breton ® lines, 2000 quartz agglomerate slabs produced daily and sold in more than 40 countries worldwide

    International quality control

    All products and activities of the plant are carried out in accordance with ISO 9001:2008

    Warranty after the sale of the material

    Quartz surfaces guaranteed for 15 years!

caring for environmental safety is the core of our business. The following certificates have been obtained for the production of Vicostone quartz agglomerate:

    ANSI/NSF (Standard 51 - Food Handling Materials) issued by the National Sanitation Foundation (NSF) to certify that Vicostone products are food safe for public health and for the environment in direct contact.

    GREENGUARD Indoor Air Quality and GREENGUARD Children and Schools issued by the GREENGUARD Institute for the Environment. This certificate recognizes that all Vicostone products are non-toxic and safe for use in children's rooms and schools.

    EN 15285:2008 Quality and safety standard European Union, guarantees compliance with the mandatory requirements and regulations of the European Union.

    ISO 14000 is a series international standards environmental management, developed and approved International Organization for Standardization (ISO). Vicostone always uses and provides products and materials that comply with ISO 14001:2004.

Recently, artificial stone has been used for cladding buildings and interior decoration rooms much more often than natural material. The reason for this is low price, high strength, as well as a variety of colors and textures. The production of artificial stone as a business brings good profits. How to open such an enterprise, we will talk in this article.

Scope and properties

Despite the fact that natural stone has many undeniable advantages, many consumers prefer its artificial counterpart, which is on the market in a huge variety of colors and shades.

In addition, it has the following properties:

  • resistant to chemical attack and ultraviolet;
  • Unique decorative features;
  • Light weight;
  • Ease of installation;
  • environmental friendliness;
  • moisture resistance;
  • Durability.

Typically, decorative stone is used for cladding exterior surfaces in residential and public buildings, as well as for the manufacture of window sills, countertops, fireplace portals, columns, and other things. Using this material, you can create an interior design in any style. If you manage to competently organize the production of artificial stone as a business, the enterprise will bring you a decent stable income because there has been an increased demand for such products in recent years.

Material Advantages

Main advantage decorative stone is the thermal conductivity. It is warm to the touch, so it does not make the room cold. In addition, this material is resistant to mechanical stress. It doesn't wobble or break. There are no microcracks and pores on the surface of artificial stone, so bacteria and harmful organisms do not multiply on it.

The only downside to acrylic stone is that it scratches easily. This is especially true for dark glossy surfaces. But such defects can be eliminated right on the spot. It is enough to polish the surface well and it will regain its original appearance. The service for the restoration of decorative stone is offered by many companies that produce such products.

Raw materials and technology

For the production of decorative stone, you will need cement, fillers, multi-colored mineral pigments, hardening accelerators and special plasticizers.

Since the technology for the production of decorative stone is quite simple, anyone can establish the production of such products. For this you do not need to have special education or experience. To make an artificial stone, you can use one of two technologies - vibropressing or vibrocasting.

Advantages of vibrocasting:

  • Cheap equipment;
  • High surface quality;
  • Saturated colors;
  • Large range of products.

Benefits of vibrocompression:

  • Low cost of production;
  • Fully mechanized production.

Before you get started, find on the Internet a video of the production of artificial stone. This will help you choose the right technology for your needs.


room

Before you purchase equipment, you must select a suitable production facility. It is desirable that it be located on the outskirts of the city. In this case, you will pay less rent.

The workshop area must be at least 100 square meters. meters. In addition, it is necessary to allocate separate premises for a warehouse, drying room and a room for staff. There are no special requirements for production areas. The most important thing is that the building should not be emergency and located away from residential facilities.

Equipment

In any manufacturing business, the most money spent on equipment. For the production of decorative stone at home, you will need:

  1. Vibrating table or vibroconveyor;
  2. vibrating sieve;
  3. Concrete mixer;
  4. Forms;
  5. Drying chamber.

Sophisticated equipment for the production of decorative stone will not have to be used. You will spend about 40 thousand rubles on a vibrating table and a concrete mixer. In addition, for work you need to buy an electric drill, spatulas, hammers, buckets, shovels and more.

Another major expense item is uniforms. To start you will need 6 pieces. One polyurethane matrix costs about 8 thousand rubles. Some manufacturers make molds for the production of decorative stone on their own. Thanks to this, they significantly reduce costs, and can also switch to the release of new models at any time.

Staff

To work in production, you need to hire two workers. One person will do physical work– bring materials, make mortar and load finished products. The second employee must understand the technological process, monitor the equipment and the quality of products. For such a position, you can take a former foreman or builder.

If you also want to set up the production of foam concrete at home as a business, in order to receive additional income, you will also have to hire an experienced technologist. He will develop a recipe, adjust technological process, as well as control all important technological moments.

Where to begin?

Before you open an enterprise, first of all, you need to draw up a business plan for the production of artificial stone. This is the document on the basis of which you will build all your future activities.

Pre-planning allows you to consider everything possible options, calculate the risks and assess the feasibility of the project. In addition, you will be able to accurately determine the size of the initial investment, outline ways to sell finished products, and also roughly calculate the amount of future profits. You can do the development of a business plan for the production of decorative stone on your own, but it is best to entrust this matter to specialists who have experience in this field.

Financial calculations

To understand whether a business in the production of artificial stone is profitable, it is necessary to calculate all costs and future profits. For the production of 1 sq. meters of products will need:

  • Cement - 35 p. (6 kg);
  • Sand - 15 p. (19 kg);
  • Plasticizer - 2.5 r. (0.06 kg);
  • Pigments - 9 p. (0.15 kg);
  • Form depreciation - 6 rubles;
  • Electricity - 0.2 rubles;
  • Transportation costs - 5 p.

Total for the production of 1 sq. meters of stone you will spend 72.7 p. The average market price of this material is 650 rubles. for 1 sq. meter. To increase the profitability of the enterprise, you can open in parallel. In addition, offer customers a stacking service.

Now let's roughly calculate the cost of producing decorative stone from gypsum for a medium-sized enterprise:

  • Premises rental - 10-20 thousand rubles (monthly);
  • Vibrating table - 30-70 thousand rubles;
  • Electric drill - 3-5 thousand rubles;
  • Desktop - 7-10 thousand rubles;
  • Manual inventory - 8-12 thousand rubles.

To offer customers a range of products, you need to purchase at least 10 at the start different forms, costing 4-7 thousand rubles. In general, to open such a production, it will take 300 thousand rubles. Such a project pays off in about 1 year.

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Sales and advertising

In order for the production and sale of decorative stone to bring good profit, it is necessary to conduct an effective advertising campaign. To do this, place ads in the media and on the Internet. You can also hand out flyers on busy streets or distribute them to mailboxes. It is advisable to sell your products at retail prices, bypassing intermediaries who want to purchase goods in order to resell them at a higher cost.

Basically, decorative stone is bought by architects, designers, as well as all kinds of organizations that are engaged in repair and construction. If you fix

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The use of artificial stone for finishing facade walls allows you to create original design solutions at low cost. Due to its high performance characteristics, the material has found wide distribution among many developers; it is used both for finishing expensive exclusive facades and budget houses. Moreover, the cost of finishing is almost the same.

With your own hands, you can make an artificial stone from gypsum and cement. Each of the materials has its own strengths and weaknesses.


For improvement appearance stone can be painted. This is done in two ways.

The dye is added immediately to the entire composition. Powder dyes resistant to sunlight are used. The method is most often used in the production a large number material or at the request of designers. The advantages of this method:

  • uniform color of the entire volume of the stone;
  • mechanical damage is invisible;
  • uniform color of all stones;
  • speed up the manufacturing process.

Surface painting is carried out after removal from the mold. Apply resistant to solar radiation types of paints, staining is done with brushes, sponges or pneumatic spray guns. Advantages of a separate painting:

  • the ability to give each stone an original appearance;
  • reducing the cost of production;
  • the possibility, if desired, to change the appearance of the facade walls after installation.

A variation of this method is the powder coating of the inner surfaces of the molds. A small number of different shades are applied with a brush on the inner surface of the mold, the places of painting do not matter, it all depends on the "artistic" abilities of the manufacturers.

It is advisable to buy ready-made molds in specialized stores, but if for some reason you cannot purchase a ready-made silicone mold, then you can make it yourself.

For manufacturing, you need to prepare even rails with smooth surfaces, for example, we took segments of sandwich panels, they are even, smooth, not afraid of moisture, silicone is not glued to them. You will need a lot of two-component silicone with a hardener. The quantity depends on the size of the forms, you can buy it in online stores or large building supermarkets. Sold in containers over one liter. Forms can be made under commercially available facing material or you can choose the relief of the front surface yourself. All other accessories and tools will be indicated along the way. step by step instructions. The technology for ready-made stones or self-made templates is not much different, we will focus on the second option. It allows you to create any reliefs on the surface.

Step 1. Cut out stone templates from planks. Thickness is enough 8-10 mm, length and width at your discretion. The standard dimensions are 20 × 5 cm. But this is not necessary, it all depends on which stele you plan to finish the walls in and where exactly to put the artificial stone. There is no need to make it thicker, it is enough in terms of strength, and due to the small thickness, material is saved and weight is reduced.

Step 2 Glue appropriate pieces of embossed wallpaper or other elements to the surface of the templates to create a hill. If it’s hard for you to come up with something on your own, then buy a few ready-made artificial stones in the store and pour the mold over them.

Step 3 Use self-tapping screws to reinforce the walls of the box for pouring the mold, there are gaps - cover them with liquid glue or seal with one-sided tape. The dimensions of the box are arbitrary and are selected taking into account the blanks.

The distance between the individual workpieces is 5 mm. Before installing, check the gaps, they must all be exactly the same. We do not recommend making a shape and under the halves. Firstly, their required number is difficult to predict, and it is not recommended to use unnecessary halves instead of whole ones. Secondly, it is much easier to cut off a piece of the desired length during installation with a grinder.

Step 4 Draw a horizontal line along the inner perimeter of the walls, it should be about 1–1.5 cm higher than the surface of the templates. This parameter is optimal for saving polyurethane and sufficient to maintain shape stability.

Step 5 Thoroughly coat all surfaces that will come into contact with the polyurethane intermediate coat.

You can take petroleum jelly or grease, buy special liquids in stores, etc. We advise you to dissolve laundry soap in water and spray the surfaces with a spray bottle. Simple, cheap, fast and reliable. The same solution can be used during the manufacture of artificial stones. Soap has another indisputable advantage - it does not leave marks on the front surfaces, if necessary, it is easily washed off with ordinary water.

Step 6 Prepare the polyurethane according to the instructions.

Mix the ingredients very carefully, it is better to use an electric mixer. It is difficult to manually ensure uniform mixing, and the quality of the polyurethane largely depends on this. Filling is best done in two stages, so prepare the material.

Step 7 Set the box strictly horizontally, use a level for this.

Step 8 Slowly and very carefully pour the polyurethane into the box.

Track how much material was needed, this will make it possible to navigate the size of the second portion. Special attention during pouring, give space between individual patterns, do not allow gaps. After the first stage of polyurethane pouring is completed, lightly tap the edges of the box with a rubber mallet or other non-metallic object to remove air.

Step 9 Prepare the second part of the polyurethane and pour it into the box. Pay attention to the horizontal line along the perimeter of the walls. If there is a little polymer left, pour it all out, you still have to throw it away, and the thickened bottom will not hurt during the direct manufacture of stones.

Polyurethane should cure in approximately 4-8 hours, but exact time depends on the brand.

Practical advice. To prepare a large amount of polyurethane, you need to use accurate electronic scales. The proportions of the components must be controlled to the gram, it depends physical characteristics finished form.

If possible, make several forms in the same way. After each excavation of the hardened, all surfaces should be covered with an intermediate layer. Forms are ready, you can start making artificial stone.

How to take out the mold

After the polyurethane has hardened, disassemble the walls of the box and begin to take out the form.

If you carefully followed our recommendations, then there will be no problems. The form is removed with great effort - try to cut off the polyurethane a little with a sharp mounting knife in the places of gluing. If shells and mechanical damage to the front surfaces are found, do not be discouraged. Problems are easily fixed with silicone, buy one tube and repair sinks and damage.

Algorithm for the manufacture of artificial stone

We have already mentioned that gypsum stones are recommended for internal works. Facade decoration is best done with cement-based materials. For the manufacture of the mixture, use only clean sifted sand, increase the amount of cement by about 30% compared to ordinary masonry mortar. As for the consistency, here the decision should be made individually. If you have a vibrator, then the solution can be made thicker. The vibrator is easier to work with, and the stone seizes faster. But it is not economically feasible to prepare a special vibrating table for stone production in small quantities. In such cases, the solution must be made thinner, in consistency it should resemble fatty sour cream. You will have to manually remove the air from the stones, but the quality will not suffer from this. Of course, if all the work is done responsibly and not in a hurry.

Practice shows that in order to ensure the smooth production of artificial stone from a cement-sand mixture, it is necessary to have shapes of approximately one square meter products.

Step 1. Lubricate before pouring internal surfaces forms with soapy water. Prepare a solution at the rate of 1:10. The concentration of soap can be increased, but not reduced. To do the job, use an ordinary household spray gun.

Step 2 Prepare a solution, determine the amount yourself.

Practical advice. To increase the strength of the artificial stone, it is recommended to add polypropylene fiber to the solution; one or two small pinches are enough for a bucket of solution. Fiber not only increases the strength of the stone, but also minimizes the risk of air pockets, makes the solution more plastic, and it is easier to work with such material. It costs a penny, it does not have any noticeable effect on the final price of products.

As we said above, the consistency of the mixture depends on the presence of an electric vibrator.

Step 3 Pour the thoroughly mixed mass into molds. There is a vibrator - turn it on. There is no device - tap a little with a hammer from the bottom of the desktop. Do not forget to align the position of the molds horizontally before pouring the solution. We recommend making a special table for pouring and setting it in the desired position.

Practical advice. Don't get carried away by the vibration. If the mass is liquid, then during this operation the sand falls down, and this is an extremely undesirable phenomenon.

Step 4 Install the poured molds on prepared racks for the maturation of the solution. The number and dimensions of racks depend on the "capacity" of your production.

Step 5 After setting the mass, begin to release the forms.

Gradually move it to the edge of the countertop, bend down the polypropylene and take out the artificial stone in turn. If the stone is long, then place the form on the table in an upright position, bend the edges and release the stone.

Complete drying can be done on outdoors or in any utility rooms, it all depends on the time of year and weather conditions. Remember that stones made from this material should not be dried under direct sunbeams, the concrete must have time to complete chemical processes in favorable mode.

There are two ways: add powder dyes to the composition or apply paint to the surface of the finished stones. Use iron oxide paints to paint surfaces.

In the photo - powder paint

In terms of quality and price, they satisfy users. If you are making a small number of stones, then you can use multi-colored acrylic pigments, they are diluted in any primer. The paint adheres well to the surface and has good performance characteristics. It is better to paint with a pneumatic spray gun, if it is not there, work with a brush. Follow three rules:

  • the base should be the lightest of all the colors used;
  • make the seams the darkest;
  • during staining, use no more than three colors or their shades.

First, paint the base of the stones, then the seams, the surface decor is done last. That's all, the material is ready, you can start laying it on the surface of the facade walls. Always remember one rule: without theory there is no practice, and without practice there is never a quality product.

Practical advice. While the paint is not completely dry, wipe the surface of the stones with a slightly damp cloth. Due to this, the front side will take more natural look, minor mechanical damage will become less noticeable.

Installation of artificial stone on the walls

To do the job, you will need a level, a mixer, a grinder with a diamond disc, a rubber mallet, a metal brush, a spatula, a trowel, a tape measure, a container for glue and a primer, a grouting syringe, wedges to maintain the same width of the seams and a tool for their jointing. From consumables you need to buy glue, primer and grout. The stone is fixed on the plastered facade walls.

Step 1. Clean surfaces and level them if necessary. There is no need to level too much, irregularities of a few millimeters will be eliminated by glue directly during the laying of artificial stone.

Step 2 Prime surfaces thoroughly. Do not skip this operation, a properly selected primer significantly increases the adhesion of the adhesive to the plaster. And for a heavy artificial stone from a cement-sand mortar, this is very important.

Step 3 Share on flat surface stones in the order in which you plan to fix them. During masonry, do not allow sharp transitions in color, select stones based on color and shades. Take measurements and transfer them to the wall surface.

Step 4 Make a marking on the wall where the stone will be installed. Use the level, carefully check the horizontal lines.

Step 5 Check for the presence of cement milk on the back of the stones, if it is found, remove it with a metal brush. Cement milk causes poor adhesion.

Step 6 According to the manufacturer's instructions, prepare the glue, mix it thoroughly with a mixer. After mixing, let stand for 5 minutes and mix again a little.

Step 7 Start laying stone from the corners. Apply glue with a comb trowel. If the surfaces have large irregularities, then increase the thickness of the adhesive and apply it with a spatula around the entire perimeter of the stone.

Practical advice. If the walls are finished in very hot weather, then reverse side moisten artificial stone with water. Use an ordinary wide brush.

Step 8 Beat off the position of each row on the wall, use a rope with blue. Lines give the chance to control process of laying of a stone. Under the bottom row, place or nail planks to the wall. The first stones should lie on them, otherwise they will gradually fall down under their own weight. Try to apply glue to the entire surface of the stone. This is necessary to prevent the appearance of condensate in the voids or the ingress of atmospheric moisture. In winter, the water will freeze, which will cause individual stones to fall out.

Step 9 Check the position of the tile with a level, press it firmly into the mass.

Practical advice. Checking the quality of laying stone is very simple. Tap it with a wooden mallet or screwdriver handle, a "drum" sound indicates the presence of voids. And this is marriage.

Step 10 Remove the solution that has come out in the seams with any improvised device. If it gets on the front surface, then immediately remove it with a damp cloth. The stone is laid with jointing - do not forget to use linings to control the width of the joints. The stone can be laid without seams, but this requires solid practical skills. We do not advise beginners to choose this hard way facade wall cladding, lay with gaps. They allow you to discreetly correct the nuts and trim the rows of stone.

Step 11 After completing the masonry, begin to embroider the seams. It's no less milestone requires care and precision. It is difficult to reach the seams of artificial stone with your hands; you need to use a special gun. Such a gun is used to extrude silicone from tubes. Buy a cement grout that imitates masonry mortar, insert the tube into the gun, cut the nose at an angle. Gently apply the grout, do not allow gaps, the amount depends on the size of the joints. If you want to visually emphasize the masonry, then use colored grouts. The depth of filling the joints is at least five millimeters, only in this way can their tightness be guaranteed.

Today, artificial stone is very popular. construction material. It is widely used both for cladding the facade of houses, and for laying out paths in areas, creating tiles and even fence elements.

Manifold colors, greater strength and lower price make this material more affordable and more popular among both professionals and people who simply planned repairs. Due to the fact that the price of equipment for the production of decorative stone is quite affordable, the technologies are not secret, the production of artificial stone can be an excellent business development.

Stone own production it will turn out cheaper than purchased, and the owner can pick up and improve the texture and quality on his own. All that is needed is to understand the details: what material and how much to buy, what molds are needed for the production of decorative stone, to purchase a convenient production room and the entire set of required equipment.

Production room

Like any other, the stone manufacturing process requires compliance with certain technical and thermal conditions.

So the area of ​​​​the main production facility can be from fifty to one hundred square meters.

There must be a warehouse for storing raw materials separately from the workshop.

The temperature in the room should not exceed 25 degrees. Heating can only be carried out in the production workshop. Lighting should be both general and local in those places where machines for the production of decorative stone are located. It is necessary to carry out plumbing in the room and equip the sewer drain. Be sure to install a high-quality ventilation system to ventilate the workshop.

Necessary equipment

When the premises are ready and equipped in compliance with all safety standards, next step will choose what equipment is needed for the production of decorative stone. The following devices are often used:

  • Vibrating table (cost from 50,000 to 70,000 rubles).
  • Concrete mixer (5,000 - 13,000 rubles).
  • Electronic scales (15,000 - 25,000 rubles).
  • Multiple desktops.
  • Tanks for bulk materials.
  • Construction mixer (2,500 - 5,000 rubles).
  • Stone molds that you can buy or make yourself.
  • Pallets for molds.
  • Various small tools such as shovels, shovels, wheelbarrows, trowels, etc.

The vibrating table is needed in order to remove air bubbles from the solution using vibration. You can buy such a table or make it yourself according to the drawings and separately purchase a vibration motor to move the table.

Polyurethane molds can also be made by yourself, which saves money at the beginning of production. But the quality of the form itself directly affects the properties of the product, its durability and aesthetics. Therefore, it is better not to save on the quality of polyurethane. Experts advise using the product of German and American manufacturers.

Raw material

It is important to decide on the material from which the stone will be made: gypsum or concrete, and then purchase all the necessary mixtures. You may need:

  • The cement is white and grey.
  • Sand (river or quartz).
  • Pigment and dye.
  • Plasticizers for gypsum and concrete.
  • Gypsum, gypsum polymer.
  • Chemical mixtures.
  • Fiberglass.

Artificial stone can be painted in various colors. To do this, use a compressor with spray nozzles and an airbrush. You can also use brushes of various shapes to achieve the desired texture and color. The pigment can be added both to the finished stone surface and to the mixture itself.

Finished products

Purchased equipment for the production of decorative stone can be used for personal needs or for the manufacture of products for sale. It is advisable to pack the finished stone in order to protect it from damage during transportation and storage in warehouses. It is better to pack in cardboard boxes, laying the stone in layers. Each layer must be separated with a layer of cardboard or packaging film.

Production technology

Decorative stone can be made in several ways. The most common are vibrocasting and vibrocompression. Both methods are good in their own way and have a number of special advantages.

It is cheaper to manufacture equipment for the production of decorative stone by vibrocasting than to purchase a vibropress. This technique is easier to work with and set up. Manufacturing in this way will retain more moisture in the product, since there is no need to steam the stone; eventually finished products more saturated coloring is obtained. The vibrocasting process takes place in several stages:

  • Preparation of a mixture of cement, pigments, modifiers and mineral fillers. The solution can be kneaded both with a manual construction mixer and with a special concrete mixer.
  • Pouring the solution into ready-made molds mounted on a vibrating table. The product must be in shape for at least 48 hours.
  • Separation of the product from the mold, removal of chips, packaging of the finished material.

The vibropress, in turn, makes it possible to produce material that is less expensive at cost. This process can be almost completely mechanized, which will increase productivity. Thanks to this choice, the future owner of the production can decide for himself which technology will be used depending on the expected performance.